Sector focus
  The group’s capabilities have been refined to deliver comprehensive infrastructure solutions in sectors with high potential. The next few spreads outline the group’s capabilities in its target sectors.

Power

2008 2009 2010 2011 2012
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Aba power station – Nigeria

Design, supply and installation of three gas turbines, with a combined output of 120 megawatt for the Aba power station.

Orapa Botswana IPP – Botswana

Engineering and design work, including conceptual works, as well as the procurement of two GE LM6 000 gas turbines.

Sasol OCGT contract – South Africa

Engineer, procure, construct and commission, including performance testing the open cycle gas turbines as part of the Combined Cycle Power Generation Project at Secunda.

Kusile power station – South Africa

Construction of site-wide civil works for a coal-fired power station using flue gas desulphurisation technology.

  Eskom’s Kusile air cooled condenser columns – South Africa

Following Kusile’s main civils works, the group is now building support columns for the air cooled condensers by using concrete sliding technology.


Key competencies

arrow Power plant co-developer, equity participant and turnkey design and build contractor
arrow EPC for thermal, liquid and gas power plants
arrow Solar, wind and mini hydro power plant contractor
arrow Operations and maintenance services
arrow Supply of construction steel and advanced building technology systems

Key differentiators

Beige arrow Track record in engineer, procure and construct (EPC) power plant delivery in Africa
Beige arrow Approved EPC contractor to General Electric (GE) and other technology providers
Beige arrow Capability to co-develop contracts to bankability
Beige arrow Capability to execute across Africa and Middle East
Beige arrow Operations and maintenance systems

  CASE STUDY
   
  Namakwa Sands EPC power contract

    Furnace off-gas captive power plant  

Group Five Engineering and Construction Services (E&CS) was awarded this engineer, procure and construct (EPC) contract for Exxaro TSA Sands in December 2011. The contract involves harnessing furnace off-gas to generate electrical power using gas engines. Total plant electrical output will be 15 MW. The contract started in June 2012, with the expected completion date in June 2013.

All construction work has to be undertaken whilst the existing plant is in production, with the resultant safety requirements of a working site in place.

The contract involves collecting the furnace-generated off-gas, which is presently being flared into the atmosphere and using this fuel source to run gas engines capable of generating electrical power. The off-gas will be collected, mixed, scrubbed, cleaned and the moisture removed before being used in the gas engines. The group has been responsible for the detailed engineering and design for the gas handling and the complete power plant.

The technology to be used draws on the group’s long term relationship with global power group General Electric, in particular their range of “Jenbacher” industrial gas-powered generators.

During 2011, the group constructed a similar plant for Exxaro at their Beatrix Mine.

The contract is a good fit with the group’s sector focus on power and demonstrates the group’s ability, particularly the EPC packaging of small to medium power plants using industrial waste, gas and liquid fuels.